It seems the Photo Formulary bottles are an issue, I've heard this quite a few times - their Pyrocat HD has a short shelf life in thei own bottles.
There can be other reasons, a key one being how fresh teh Sodium Metabisulphite is when they make up part A or whether they are using Sodium Bisulphite instead, they aren't the same and Bisulphite has less anti-oxidation effects as there's no free SO2. Part A keeps until the last of the Metabisulphite breaks dow to Sulphite at that point it oxidises quite rapidly.
David, I did comparison tests including prints about 30 years ago of D76/ID-11, HC110, Ilfotec HC Adox Borax MQ and Rodinal, I deliberately used 35mm film for the tests FP4, Tmax 100, and Agfa AP100 as an differences were clearer with the format. At that time I found the best combinations were Rodinal and AP100 or Tmax 100 in terms of fine grain, and sharpness, I also twested for film speed and found Tmax100 best at 50EI and AP100 at box speed 100 ISO. Adox Borax MQ gave me quite similar results, HC100 and Ilfotec HC gave slower film speeds and poorer grain and D76/ID-11 was a slight drop in speed and sharpness, this mirrors Kodak's own comparison chart.
When Xtol was released about a decade later I tested it and the results were comparable to Rodinal, it's far better with T grain and similar emulsions like Delta 100, Acros, compared to D76/ID-11, so I switched to Xtol for my commercial work from Adox Borax MQ.
Now I wouldn't use Rodinal with an old style emulsion, but in conbination with AP100 & AP25 (and later APX25 & APX100) and Tmax100 you get excellent fine grain, in comparison I get similar results with Pyrocat HD but with both old and new style emulsions.
Some aspects don't really show in testing and more is learnt through practical use, this is where I've found that Pyrocat HD gives me the best alround negatives which are very easy to print, and they also scan well (not my primary goal).
Ian